Common Mistakes You Should Try to Avoid, According to a Leader in Plastic Mold Manufacturing in Missouri – Plastic injection molding and mold manufacturing are some of the most common production methods used today. They are efficient ways to produce large quantities of parts in a short amount of time.
Even though plastic mold manufacturing in Missouri is very effective, there are some common mistakes made during production. It is important that all operators are well aware of these issues and monitor them closely during large, medium, and limited production runs in Missouri.
In today’s article, we’re going to look at the most common mistakes that are made during Missouri plastic mold manufacturing. By keeping a close eye on these potential issues, you can make sure your production run goes off without a hitch.
Three potential issues you should be aware of with plastic mold manufacturing in Missouri are:
- Incorrect Parting Lines
- Inaccurate Wall Thickness
- CAD Files Converted from Other Formats
Incorrect Parting Lines; A Common Mistake During Plastic Mold Manufacturing in Missouri
As a leader for Missouri plastic mold manufacturing, our staff at LeVic Plastics is very familiar with parting lines. During the injection molding process, the parting line helps divide the core and the cavity mold. The placement of the line has a significant impact on the appearance of the part.
When the parting line is not in the correct spot, it can quickly disrupt plastic mold manufacturing in Missouri. A common result of a poorly located parting line is “flash” or material that leaks out of the gaps between the core and cavity.
Inaccurate Wall Thickness
Most parts made using injection molding have a similar appearance. They are typically thin, shell-like parts that don’t have any deep sections of solid material. Injection molded parts are made when a mold is filled with liquid material. The liquid must cool down before it becomes solid. The wall thickness can become inconsistent if some of the liquid cools more quickly than the rest. This can result in warping and extra stress.
You can avoid warping by making sure there are no areas where the part’s wall is thicker than other areas of the wall. Consistent walls typically result in the highest quality parts.
CAD Files Converted from Other Formats
Parts that are made using plastic mold manufacturing in Missouri need to be made from scratch. Each step in the design and manufacturing process needs to be completed with the utmost accuracy. You won’t be able to convert just any file type into an injection molding format. Remember, injection molding interprets shapes as a series of curves.
Make sure you are always using compatible file types when you begin your injection molding project. Otherwise, your project may hit some serious roadblocks that may be difficult to overcome.
Do You Need Help with Your Next Project?
Contact LeVic Plastics Today!
At LeVic Plastics, we have the staff, expertise, and equipment to assist with your next project. From large-scale orders to limited production runs in Missouri, our LeVic team will complete your order with the utmost service, quality, and efficiency. We are located just outside the Kansas City area in Grandview, MO, and would love the opportunity to assist with your next project.
We specialize in numerous production methods, including injection molding, EDM machining in Missouri, and CNC machining in Missouri. We’ll work closely with you to find the best option for your next production run.
To get started, call (800) 231-1232 or click here to get a free quote. We look forward to hearing from you soon!