Tooling Services in Kansas: What is the Manufacturing Process?
Precision matters, but manufacturing from start to finish isn’t a linear process. At the same time, many different steps go into making a mold. Every single component we mold, cut, and assemble must start with one thing: tooling. Our tooling services in Kansas are the foundation of everything we make, from our medical equipment components to our basic plastic enclosures. If your tool isn’t precise, your part won’t be either. That’s why we put the time and effort into the tooling process.
A clearer understanding of how tooling works will help our clients see the artistry that goes into creating a quality product. Tooling isn’t just one step in the manufacturing process; it’s the heart and soul.
What Is Tooling and Why Does It Matter?
In manufacturing, tooling describes the process of designing the molds. Manufacturing the molds. And the parts used to make them. At its core, tooling is all about repeatability.
The mold must be accurate and well-made. If so, we can make hundreds. Thousands. Even millions of identical parts.
Tool design is where our tooling services in Kansas really shine. Engineers and clients work with our team. They must determine the right tooling design for every project. The tool must reflect that target part’s shape. The dimensions. The materials. Its purpose.
It must also be designed for the manufacturing process at hand. At LeVic Plastics, that usually means injection molding.
Precision tooling can also help reduce waste. Minimizing costs. And more optimized performance.
How the Tooling Process Begins
Design comes first as we gather the information about the part’s function, materials, and quality requirements. After compiling a detailed design specification, our team of experts will begin to work on a model of the mold. This model will create the basis for the cutting, shaping, and building operation that goes into creating the tool.
Our Kansas aluminum molds are designed with speed and efficiency in mind. Aluminum is less dense and easier to work with compared to steel, so it makes sense for prototyping or short production cycles, When we are ready start working with something more durable, that’s when we turn to our steel molds in Kansas. Our tools and machines are ready to work with you for whatever your needs are, giving you long-lasting and precise components. If you are looking for Kansas steel molds, LeVic Plastics is one of the best.
From Raw Material to Finished Mold
Approved tool designs then head into production. Our tool shop machines an aluminum or steel block to match the basic shape of the mold. We use high quality machines to slowly carve the cores and channels of the mold. Kansas Aluminum molds go through a much quicker and more flexible machining process. Aluminum tools can be built faster, so they’re ideal for projects with tight turnarounds.
Steel tooling takes more time and precision, but it is far more durable. Customers who rely on Kansas tooling services from LeVic Plastics know that every aluminum or steel tool is crafted to stand the test of time. Once the tool has been machined, we’ll polish it and run it through a trial production cycle on one of our molding machines. We can check every aspect of the product before moving on to the final production run.
Why In-House Tooling Matters
LeVic Plastics’ tooling in Kansas is in-house, rather than outsourced. It’s a decision that gives us greater control over quality. If there’s a problem, we can pivot quickly and adjust right away.
Clients who work with us and our Kansas tooling services don’t have to wait weeks for fixes and changes. Our entire team works together on-site, so all decisions and processes happen faster. That’s one of the reasons why LeVic Plastics has built such a strong reputation for delivering quality products on time, every time. We also provide maintenance and revisions on existing tools. If you have a mold that needs an upgrade or repair, our team can examine it, rework it, and return it to production quickly.
Matching the Right Mold
Not every mold is right for every project. That’s why we take the time to guide clients through their options. Some projects require the ruggedness and durability of steel. Other projects are better suited to the flexibility of aluminum. The difference depends on the material to be molded, the number of cycles expected, and the tolerances involved.
As one of the most trusted aerospace parts manufacturers in Kansas, we work with a lot of tight tolerances and specialized materials. For customers and projects like these, tool design is critical. We ensure the mold is ready for the job, whether you’re producing simple caps or intricate housings.
As a part assembly company in Kansas, we also consider how parts are designed to fit together. If the molded piece is part of a large system, tooling must provide the support to ensure consistent results from one piece to the next. The kind of consistency is what leads to smooth assembly and a better final product.
At LeVic Plastics, the tooling process is more than just a component of production; it’s the backbone of everything we do. Our tooling services in Kansas ensure that every single plastic part we produce is accurate, repeatable, and performance ready. From design through delivery, the process is efficient and precise.
Whether you’re working with aluminum molds in Kansas or steel molds in Kansas our in-house capabilities will give you the peace of mind you need to move forward. If you’re still not sure what to choose, we’ll help you get to the best solution for your budget, schedule, and product requirements.
For quality parts on time and at a fair price, call LeVic Plastics.
Are you looking for premium manufacturing services in Kansas? If so, LeVic Plastics is the only place to go. Our team of experts provides the most superb quality and quickest production runs.
Are you looking for premium plastic injection products? If so, LeVic Plastics is the only place to go. Our team of experts provides the most superb quality and quickest production runs.
At LeVic Plastics, we have the personnel, knowledge, and tools to help with your upcoming project. We would be delighted to help with any next project.
