One of the most common manufacturing processes today may be plastic injection molding. If you don’t know much about injection molding, it is truly of the most economical ways to manufacture products, according to engineers and manufacturing firms from almost every industry in the world. As a leading Kansas City plastic injection molding company, our team at LeVic Plastics knows just how important this manufacturing process is to so many.
However, cost-effectiveness goes beyond just the initial costs of materials and machining. This claim is directly impacted by additional factors, such as the robustness and longevity of plastic parts, client and customer satisfaction, part tolerances, and overall labor costs. In this article, you’ll discover the top 7 advantages of working with Kansas City plastic injection molding companies on your next production run.
A Kansas City Plastic Injection Molding Company Provides Design Flexibility
Numerous projects can benefit from the use of injection molding. Injection molding enables manufacturers and engineers to create a variety of different parts that are more challenging to make using other molding and machining processes, from simple components to parts that have complex geometry and detail.
High levels of detail can be incorporated into the molded component due to the liquid nature of heated thermoplastics and the pressure that is applied to the resins and molds. It can be expensive and difficult to try to produce parts with the same high level of complexity and detail using other manufacturing techniques.
A Kansas City Plastic Injection Molding Company Will Produce Parts Quickly
When the mold, also known as a “tool,” is finished, you are prepared to start making parts. The time it takes to mold a part using injection molding can be as little as 15 to 30 seconds, making it ideal for mass-producing parts. Additionally, family molds or multi-cavity molds can simultaneously produce two different parts, such as the top and bottom of an enclosure, or multiple parts at once.
The majority of injection molding equipment is automatic. For each tool, the ideal pressure and cooling time have been programmed in. This indicates that the process of injection molding new parts is streamlined, repeatable, and reliable.
Kansas City plastic injection molding companies use time-saving machines that are designed and programmed, durable steel tools that will enable you to conduct as many productions runs as possible, and an entire process that moves more quickly than other manufacturing techniques. Overall, this saves both time and money thanks to the inherent efficiencies of the injection molding process.
Process of Automated Manufacturing
The process of injection molding is largely automated. This implies that a single operator can oversee several machines. As a result, labor costs will be lower overall. In addition, computers and robots handle the majority of the work while people stay close by to oversee and assist the process. Higher accuracy and tighter tolerances can be maintained with the help of today’s sophisticated computer-aided design (CAD) and computer-aided manufacturing (CAM) software.
Injection Molding Assembly in Kansas City Provides Improved Flexibility & Durability
You can select from a variety of standard and unique resins for your injection molded components. It is possible to create a part that is both stronger and more flexible than with other manufacturing methods, depending on the requirements of your specific product. Fillers added to the resin mixture give the parts increased durability while also making them less dense and heavier.
When it comes to thermoplastics for injection molding, the options are virtually endless. Temperatures, chemicals, and other environmental factors can affect the resins depending on their composition.
In general, injection molding enables you to specify the component material’s properties. This makes highly customized units possible. Additionally, it offers parts that hold up better over time and in challenging environments, increasing their value for the customer.
Kansas City Plastic Injection Molding Companies Offer Differential Aesthetics
Making the same part with different materials is a simple process with injection molding, which is another fantastic advantage. Different aesthetics will be produced as a result of this. Both smooth and high-sheen plastics as well as those with a rough texture are readily available. The desired finish can be applied to the texture of the mold. If painting is necessary, keep that in mind as you weigh your options for a part’s finish. While some thermoplastics can be painted, others come in a variety of colors, making painting unnecessary.
A Kansas City Plastic Injection Molding Company Offers a Variety of Resin Materials
The advantage of injection molding is that you can select to use various resin types simultaneously throughout the same molding process. Co-injection molding is used to accomplish this. Three steps of injection are used in this process. To create the outer skin or laminate, one type of resin is first injected into the mold. Another resin is then injected into the mold’s interior after this. The outer resin, or “skin,” is then injected to completely encase the piece.
The fundamental tenet is that new resin covers the part, with regrind or reprocessed materials acting as the part’s inner core. You maintain your strength throughout and look fantastic as a result. Why are you doing this? There are two main explanations. Injection molding produces little waste, to start. You’re using “regrind,” or recycled plastic, which is better for the environment. Second, because reprocessed material is less expensive than virgin resin, it drives down the price of the parts produced.
Kansas City Plastic Injection Molding Company Combines All the Advantages Together
When injection molded parts are finished, deburring and other finishing touches necessary with other manufacturing types require little to no additional work. Even though molding dies and design require an upfront investment, the savings from longer and/or repeating production runs will outweigh this cost. Instead of creating thousands of parts repeatedly, you can create a single part that can be copied numerous times. For a variety of manufacturing projects, using injection molding is usually quicker and less expensive.
If you think injection molding is the best choice for your next production run, LeVic Plastics is here to assist. We are a leading Kansas City plastic injection molding company and would love to earn your business.
Contact LeVic Plastics Today!
At LeVic Plastics, we have the staff, expertise, and equipment to assist with your next project. From large-scale orders to limited production runs in Kansas City, our LeVic team will complete your order with the utmost service, quality, and efficiency. We are located just outside the Kansas City area in Grandview, MO, and would love the opportunity to assist with your next project.
We specialize in numerous production methods, including injection molding, EDM machining in Kansas City, and other tooling services in Kansas City. We’ll work closely with you to find the best option for your next production run.
To get started, call (800) 231-1232 or click here to get a free quote. We look forward to hearing from you soon!
