Missouri plastic injection molding companies like LeVic Plastics have been creating custom products and parts for many years. Plastics engineering have a strong track record across many industries, including the medical field, aerospace, the automotive industry, and much more. Plastics are an essential part of many people’s daily lives in Missouri, throughout the US, and around the world.
With any production method, there are certain myths or misconceptions that seem to arise, and that’s true for plastic injection molding in Missouri. This article will cover some of the most widely discussed myths about Missouri plastic injection molding and give some more truthful information about the process.
Myth #1 – Injection Molding is Not Ideal for Prototypes
As we explained earlier, injection molding is very versatile and used in numerous industries. However, many people believe that custom injection molding in Missouri is not a great solution for developing prototypes. This is simply untrue.
Although it may not be the most popular choice when creating prototypes, injection molding can still be used effectively. Other methods like 3D printing and Additive Manufacturing are becoming more popular for prototype development, but there are still advantages to using Missouri plastic injection molding companies.
Injection molding can be the most effective solution for prototypes, depending on the specific project. It comes down to the bottom line, which is typically impacted heavily by three factors:
- The number of prototypes being made
- The amount of modifications required during production
- What type of material is ideal for the prototype
Myth #2 – You Can Create Any Shape of Design Using Plastic Injection Molding in Missouri
Injection molding is one of the most versatile manufacturing methods used today, but it doesn’t work for everything. While it can create many sophisticated designs and shapes, it still has limitations.
Plastic injection molding companies in Missouri will often conduct a moldability check to ensure the design is a good fit for the molding process. The part or product often requires a 90% score on the moldability check to move forward with the project. The 90% threshold allows for the following:
- Increased moldability
- Better melt flow
- Heat exchange
- Uniform cooling during cycle completion
Myth #3 – The Molding Process Creates a Lot of Scraps
Missouri plastic injection molding actually produces a low amount of scrap when compared to other popular manufacturing methods. Some less advanced ways of manufacturing, tend to eat away a large portion of the original block or plastic sheet.
During the injection molding process, the operator should keep a close eye on four key areas to ensure the lowest amount of waste. These are:
- Runners
- Sprue
- Gate Locations
- Cavity
If you are looking for a dependable manufacturing company for your next production run, contact our team at LeVic Plastics today. Since 1971, we have been a staple in the Kansas City area for reliable plastic parts and products. Our team also specializes in other tooling services, such as CNC machining and EDM machining in Missouri.
Give us a call today at (800) 231-1232, or contact us online to receive a free quote on your project.
