As a leading Kansas City plastic injection molding company, our team at LeVic Plastics knows the benefits that injection molding offer to our clients. Injection molding produces high-quality, durable, plastic parts using an effective and cost-effective process. The plastics industry is responsible for making many parts and products that we use each day. Whether it’s plasticware containers used to store leftovers or essential parts for our cars, plastic plays a significant role in our lives.
Many plastic products are crafted using plastic injection molding in Kansas City, and there are typically six steps in the process. This article will outline the typical procedure used for Kansas City plastic injection molding services.
Clamping Process
The injection process begins with step 1, clamping. Most injection molds are typically made with two pieces that resemble a clamshell. During the clamping process, the two metal plates of the mold are pushed up against each other using a machine press.
Injection Process
Another critical step of plastic injection molding in Kansas City is the injection process. This is when the two plates of the mold are clamped together and the injection begins. The plastic, which is typically comprised of granules or pellets, is melted down into a complete liquid and later injected into the mold. During this time, it is critical that the plastic remains at a constant temperature and remains there throughout the process.
Dwelling Process
Dwelling is another important step of Kansas City plastic injection molding. This is when the plastic fills the mold, and pressure is directly applied to ensure the cavity is filled and the product comes out as it should.
Cooling Process
During the cooling stage, the mold is left alone so that the hot plastic can cool and solidify. After it has cooled down to the right temperature, it can solidify into the proper shape and then be safely removed from the mold.
Mold Opening Process
After cooling is finalized, a clamping motor is used to slowly open two parts of the mold. This makes for a simple and safe removal of the final part or product.
Ejection Process
The last of the six steps for Kansas City custom injection molds is the ejection stage. When the mold is open, the ejector bar slowly pushes the solidified product out of the open mold cavity. Next, the fabricator will use cutters to remove any waste material and add the finishing touches, so the part or product is ready for use. The waste material can often be recycled and used for future parts. This helps keep production costs as low as possible.
LeVic Plastics: A Premier Kansas City Plastic Injection Molding Company
At LeVic Plastics, we create quality parts and products using the most efficient production methods. Through injection molding, CNC machining, and EDM machining in Kansas City, we have the resources to complete your production run, no matter how big or small.
For more information about our services, give us a call at (800) 231-1232 or contact us online to receive a free quote. We look forward to assisting you.
